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Building Injection Tips

The injection tips are a key part of the usage of your EMFi tool. This page includes some examples and tips for when you go to build your EM tip.

Typically the design of the tips is wire wrapped around a ferrite core. The core helps concentrate the magnetic field, but isn't required to be present.

Ferrite Cores

Ferrite cores can be purchased off the shelf from electronics distributors. You can often search for "rods" for example

Shaping Ferrite Cores

Ferrite cores can be shaped with a wet grinding wheel. These are typically used as knife sharpeners. The following example one was purchased from Busy Bee Tools in Canada (similar to Harbour Freight in US), part number CT191:

This can be especially useful for shortening cores. To do this:

  1. Cut or break the core with pliers.
  2. Use the wet wheel to flaten off the broken end.

SMA Adapters

Various SMA connectors can be used to adapt to the SMA connector. For example:

  • CONSMA013.062 is used in several examples below. It's an edge-mount male connector.

Various Examples

Built Using Inductors

Ferrite-core inductors are common parts, and save you from winding your own coils.

Coil Craft

The following was built using PCV-0-472-03L inductor. This ferrite has a 'hollow core', but still seems effective for F-I purposes:

Würth Elektronik

The following is a smaller inductor, Wurth 744710603 (available on Digi-Key):

You need to unwind a wrapping to connect to the SMA. I'd consider trying this coil with less windings as well (unwrap more windings, but keep the windings as close to the 'active' end as possible).

Alternatively you can also try experimenting with radial leaded wire wound inductors. Pictured is a modified 744779068 inductor that has the top ferrite cover and a few windings removed.

Shapping Ferrite Core

The following shows the Wurth 744710603 shaped, along with a small ferrite toroid (35T0119-00P):

The following is an example of doing something funky with a ferrite core:

Interestingly note that despite the excessive length of the ferrite, it still injects faults. The strength is lower than with a more sane coil setup, but it shows that the ferrite couples the energy well.

A simple toroid core can be cut in half easily, the following photo shows a roughly cut (with side cutters) core. This shows that even without a wet grinder you can still have fun! The wire used is AWG30 magnet wire.