[devices]: DellEMC S6000 fancontrol support (#4048)

- Implemented fancontrol service to monitor S6000 fans and adjust fan speed w.r.t temperature.
- fancontrol.service starts the fancontrol script at startup.
- This script takes the average temperature by reading three sensors and configure FANS to appropritate RPM against the temperature.
- When the temperature is adjusted script will log in syslog for future reference.
- Also, script checks for faulty fans and report the status in syslog.

platform/broadcom/sonic-platform-modules-dell/debian/platform-modules-s6000.install

@@ -1,6 +1,8 @@
 s6000/scripts/s6000_platform.sh usr/local/bin
 s6000/scripts/reset-qsfp usr/local/bin
 s6000/scripts/set-fan-speed usr/local/bin
+s6000/scripts/fancontrol.sh usr/local/bin
 s6000/systemd/platform-modules-s6000.service etc/systemd/system
+s6000/systemd/fancontrol.service etc/systemd/system
 common/io_rd_wr.py usr/local/bin
 s6000/modules/sonic_platform-1.0-py2-none-any.whl usr/share/sonic/device/x86_64-dell_s6000_s1220-r0

platform/broadcom/sonic-platform-modules-dell/debian/platform-modules-s6000.postinst

@@ -4,4 +4,9 @@
 depmod -a 
 systemctl enable platform-modules-s6000.service
 systemctl start platform-modules-s6000.service
+
+systemctl enable fancontrol.service
+systemctl start fancontrol.service
+
+
 #DEBHELPER#

platform/broadcom/sonic-platform-modules-dell/s6000/scripts/fancontrol.sh

@@ -0,0 +1,189 @@
+#!/bin/bash
+
+LEVEL=99
+INTERVAL=5
+FAULTY_FANTRAY1=1
+FAULTY_FANTRAY2=1
+FAULTY_FANTRAY3=1
+
+# FAN RPM Speed
+IDLE=7000
+LEVEL1=10000
+LEVEL2=13000
+LEVEL3=16000
+LEVEL4=19000
+LEVEL5=19000
+
+I2C_ADAPTER="/sys/class/i2c-adapter/i2c-2/i2c-11"
+SENSOR1="$I2C_ADAPTER/11-004c/hwmon/hwmon*/temp1_input"
+SENSOR2="$I2C_ADAPTER/11-004d/hwmon/hwmon*/temp1_input"
+SENSOR3="$I2C_ADAPTER/11-004e/hwmon/hwmon*/temp1_input"
+
+# Three fan trays with each contains two separate fans
+# fan1-fan4 fan2-fan5 fan3-fan6
+FANTRAY1_FAN1=$I2C_ADAPTER/11-0029/fan1_target
+FANTRAY1_FAN2=$I2C_ADAPTER/11-0029/fan2_target
+FANTRAY2_FAN1=$I2C_ADAPTER/11-0029/fan3_target
+FANTRAY2_FAN2=$I2C_ADAPTER/11-0029/fan4_target
+FANTRAY3_FAN1=$I2C_ADAPTER/11-002a/fan1_target
+FANTRAY3_FAN2=$I2C_ADAPTER/11-002a/fan2_target
+
+FANTRAY1_FAN1_RPM=$I2C_ADAPTER/11-0029/fan1_input
+FANTRAY1_FAN2_RPM=$I2C_ADAPTER/11-0029/fan2_input
+FANTRAY2_FAN1_RPM=$I2C_ADAPTER/11-0029/fan3_input
+FANTRAY2_FAN2_RPM=$I2C_ADAPTER/11-0029/fan4_input
+FANTRAY3_FAN1_RPM=$I2C_ADAPTER/11-002a/fan1_input
+FANTRAY3_FAN2_RPM=$I2C_ADAPTER/11-002a/fan2_input
+
+function check_module
+{
+    MODULE=$1
+    lsmod | grep "$MODULE" > /dev/null
+    ret=$?
+    if [[ $ret = "1" ]];  then
+        echo "$MODULE is not loaded!"
+        exit 1
+    fi
+}
+
+function check_faulty_fan
+{
+
+    # Assume fans in FanTray spins less than 1000 RPM is faulty.
+    # To Maintain temperature assign max speed 16200 RPM to all other fans.
+    # This RPM speed handle temperature upto 75C degrees
+
+    fan1=$(cat $FANTRAY1_FAN1_RPM)
+    fan2=$(cat $FANTRAY1_FAN2_RPM)
+    fan3=$(cat $FANTRAY2_FAN1_RPM)
+    fan4=$(cat $FANTRAY2_FAN2_RPM)
+    fan5=$(cat $FANTRAY3_FAN1_RPM)
+    fan6=$(cat $FANTRAY3_FAN2_RPM)
+
+    # FanTray1
+    if [ "$fan1" -le "1000" ] || [ "$fan2" -le "1000" ]; then
+
+        # First time detecting failure
+        if [ $FAULTY_FANTRAY1 -lt "2" ]; then
+            FAULTY_FANTRAY1=2
+            /usr/local/bin/set-fan-speed 16200 2 > /dev/null
+            logger "Faulty Fans in Fantray1 $fan1 $fan2 Please check."
+        fi
+
+    elif [ "$fan1" -ge "1000" ] || [ "$fan2" -ge "1000" ]; then
+        FAULTY_FANTRAY1=0
+    fi
+
+
+    # FanTray2
+    if [ "$fan3" -le "1000" ] || [ "$fan4" -le "1000" ]; then
+
+        # First time detecting failure
+        if [ $FAULTY_FANTRAY2 -lt "2" ]; then
+
+            FAULTY_FANTRAY2=2
+            /usr/local/bin/set-fan-speed 16200 2 > /dev/null
+            logger "Faulty Fans in FanTray2: $fan3 $fan4. Please check."
+        fi
+
+    elif [ "$fan3" -ge "1000" ] || [ "$fan4" -ge "1000" ]; then
+        FAULTY_FANTRAY2=0
+    fi
+
+    # FanTray3
+    if [ "$fan5" -le "1000" ] || [ "$fan6" -le "1000" ]; then
+
+        # First time detecting failure
+        if [ $FAULTY_FANTRAY3 -lt "2" ]; then
+
+            FAULTY_FANTRAY3=2
+            /usr/local/bin/set-fan-speed 16200 2 > /dev/null
+            logger "FanTray3 Fans are Faulty.. $fan5 $fan6. Please check."
+        fi
+
+    elif [ "$fan5" -ge "1000" ] || [ "$fan6" -ge "1000" ]; then
+
+        FAULTY_FANTRAY3=0
+    fi
+
+}
+
+function update_fan_speed
+{
+    local fan_speed=$1
+
+    echo $fan_speed > $FANTRAY1_FAN1
+    echo $fan_speed > $FANTRAY1_FAN2
+    echo $fan_speed > $FANTRAY2_FAN1
+    echo $fan_speed > $FANTRAY2_FAN2
+    echo $fan_speed > $FANTRAY3_FAN1
+    echo $fan_speed > $FANTRAY3_FAN2
+
+}
+
+function monitor_temp_sensors
+{
+
+    while true # go through all temp sensor outputs
+    do
+        sensor1=$(expr `echo $(cat $SENSOR1)` / 1000)
+        sensor2=$(expr `echo $(cat $SENSOR2)` / 1000)
+        sensor3=$(expr `echo $(cat $SENSOR3)` / 1000)
+        sum=$(($sensor1 + $sensor2 + $sensor3))
+        sensor_temp=$(($sum/3))
+
+        if [ "$sensor_temp" -le "25" ] && [ "$LEVEL" -ne "0" ]
+        then
+            # Set Fan Speed to 7000 RPM"
+            LEVEL=0
+            update_fan_speed $IDLE
+            logger "Adjusted FAN Speed to $IDLE RPM against $sensor_temp Temperature"
+
+        elif [ "$sensor_temp" -ge "26" ] && [ "$sensor_temp" -le "44" ] && [ "$LEVEL" -ne "1" ]
+        then
+            # Set Fan Speed to 10000 RPM"
+            LEVEL=1
+            update_fan_speed $LEVEL1
+            logger "Adjusted FAN Speed to $IDLE RPM against $sensor_temp Temperature"
+
+        elif [ "$sensor_temp" -ge "45" ] && [ "$sensor_temp" -le "59" ] && [ "$LEVEL" -ne "2" ]
+        then
+            # Set Fan Speed to 13000 RPM"
+            LEVEL=2
+            update_fan_speed $LEVEL2
+            logger "Adjusted FAN Speed to $IDLE RPM against $sensor_temp Temperature"
+
+        elif [ "$sensor_temp" -ge "60" ] && [ "$sensor_temp" -le "79" ] && [ "$LEVEL" -ne "3" ]
+        then
+            # Set Fan Speed to 16000 RPM"
+            LEVEL=3
+            update_fan_speed $LEVEL3
+            logger "Adjusted FAN Speed to $IDLE RPM against $sensor_temp Temperature"
+
+        elif [ "$sensor_temp" -ge "80" ] && [ "$LEVEL" -ne "4" ]
+        then
+            # Set Fan Speed to 19000 RPM"
+            LEVEL=4
+            update_fan_speed $LEVEL4
+            logger "Adjusted FAN Speed to $IDLE RPM against $sensor_temp Temperature"
+        fi
+
+    # Check for faulty fan
+    check_faulty_fan
+
+    done
+
+}
+
+# Check drivers for sysfs attributes
+check_module "dell_s6000_platform"
+check_module "max6620"
+
+# main loop calling the main function at specified intervals
+while true
+do
+    monitor_temp_sensors
+    # Sleep while still handling signals
+    sleep $INTERVAL &
+    wait
+done

platform/broadcom/sonic-platform-modules-dell/s6000/systemd/fancontrol.service

@@ -0,0 +1,13 @@
+[Unit]
+Description=Dell S6000 fan speed regulator
+After=platform-modules-s6000.service
+Before=pmon.service
+
+[Service]
+ExecStart=-/usr/local/bin/fancontrol.sh
+Restart=always
+RestartSec=30
+
+[Install]
+WantedBy=multi-user.target
+